Burning Shell Mold Roasting Furnace Industry Furnace (single door) (ISO9001/CE)

• Casting Method: Directional Crystallization
• Process: Lost Wax Casting
• Molding Technics: /Precision Casting
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: YN-HPL-1.5x1.6
• Application: Machinery Parts
• Material: Carbon Steel
• Surface Preparation: Spray-Paint
• Surface Roughness: Ra0.1
• Machining Tolerance: +/-0.02mm
• Standard: GB
• Certification: ISO 9001:2015
• After-Sales Service: 1years
• Warranty: 1years
• Transport Package: Tray
• Specification: 1.5*1.6
• Trademark: Enon
• Origin: Made in China
• Production Capacity: 500piece/Year

Product Description

 1,Technical parameter
 

Product name	Burning Shell Mold Roasting Furnace Industry Furnace (single door)
Model	YN-HPL-1.5x1.6	YN-HPL-1.4x1.6
Power	3X380V 50HZ	3X380V 50HZ
Power (KW)	8.5	8.5
Bottom plate of furnace door (mm)	≥8mm	≥8mm
Outer diameter of furnace door rolling rod (mm)	≥38	≥38
Weight (T)	1800	1700
Smoke exhaust temperature (mm)	≤100ºC	≤100ºC
Thickness of furnace guard plate (mm)	≥ 4 (fixed with channel steel inside)	≥ 4 (fixed with channel steel inside)
Thickness of furnace surface protection plate (mm)	≥6	≥6
refractory bricks	National standard products (furnace doors made of specially made high aluminum bricks)	National standard products (furnace doors made of specially made high aluminum bricks)
Ignition method	High voltage pulse (automatic)	High voltage pulse (automatic)
Fuel	Natural gas	Natural gas
Furnace door lifting motor	1.5KW	1.5KW
Combustion fan	3.0KW	3.0KW
Smoke exhaust fan	4.0KW	4.0KW
Combustion fan air volume	Frequency converter adjustment	Frequency converter adjustment
Smoke exhaust fan air volume	Frequency converter adjustment	Frequency converter adjustment
Wind and natural gas (ignition process)	Quantitative control	Quantitative control
Furnace nozzle gas inlet pressure (Kap)	7~8	7~8
Hourly flow rate of gas pipeline	35-40 cubic meters	35-40 cubic meters
Natural gas pipeline	External pipeline DN50 or above, pressure between 10 and 12Kpa, cannot exceed 30KPa, equipment uses pipeline DN40	External pipeline DN50 or above, pressure between 10 and 12Kpa, cannot exceed 30KPa, equipment uses pipeline DN40
Preheating air temperature	150~250ºC	150~250ºC
Gas consumption (continuous operation)	12-15, 14-16KG standard cubic meter/h	12-15, 14-16KG standard cubic meter/h
Design maximum temperature	1300ºC	1300ºC
Long term operating temperature	≤1200ºC	≤1200ºC
Thickness of furnace wall steel plate	4mm	4mm
Furnace door lifting method	Electric	Electric
Furnace door opening and closing mode	Manual	Manual
Average energy consumption for continuous operation at 1150 ºC (hours)	13-14 cubic meters/hour (continuous furnace operation for 10 hours)	13-14 cubic meters/hour (continuous furnace operation for 10 hours)

Note: The effective space in the furnace can be customized according to product requirements

1. Schematic diagram
2. Structure description
    Regenerative gas baking furnace shell is made of high quality steel welded together, internal and fluctuation have brace and supported to ensure the stove overall solid deformation characteristics, inside the furnace is made of high quality system of high alumina brick, brick build by laying bricks or stones, furnace shell and the furnace between filling quality insulating brick and alumina as heat insulation material, such as heat preservation cotton blanket in the furnace at the top of the high aluminum rock wool and perlite insulation materials, quality light effect is good, avoid high temperature heat affect the energy saving effect. The brick on the top of the furnace adopts the arch design to be more firm and durable. Filling high quality fiber material within the oven door and oven door is not easy to deformation of high temperature resistant, flame mouth set in the furnace with high temperature material casting, drum wind and the wind pipe is galvanized steel pipe welded together beautiful and corrosion resistance, cylinder conversion institutions have magnetic switch indicator light, each movement at a glance, temperature sensor from the top downward inserted, detection more accurate and reasonable in and out of the shell mould will not encounter damage, the control unit adopts domestic and international famous brands of the advantages of stable and reliable electrical components accurately.

3.Introduction of regenerative burner

Regenerative natural gas roaster adopts advanced regenerative burner.
In the combustion process, the fuel will discharge waste gas, waste gas will take away heat, with the increase of furnace temperature, the heat away gradually increased, flue gas heat can not be fully used.
In order to solve this problem, several organizations and technical personnel, steel plant emissions by learning experience and advantages of energy saving, development and design of regenerative burner, a new regenerative burner is the normal temperature air heating in very short time, when the high temperature of heated air into the furnace, the entrainment around the furnace flue gas to form a thin oxygen levels below 21% of the poor high-temperature air, oxygen into a thin near the high temperature air injection fuel, fuel in the lean oxygen to burn (2% ~ 20%) conditions.
At the same time, the hot flue gas burned in the furnace is discharged through another burner, and the heat of the high-temperature flue gas is stored in another burner heat storage mechanism.The commutator valve with low operating temperature switches at a certain frequency, the common switching cycle is 50-50 or 60-60 seconds.
The two burners are in alternate working state of heat storage and heat release respectively. At present, the box furnace used by most factories can exhaust smoke at more than 700 degrees, while the flue temperature of the roasting furnace is no more than 150 degrees, so as to achieve the emission effect of energy saving and environmental protection.

4.Ignition nozzle integral control structure

·Ignition nozzle inlet valve: This valve remains open at temperatures below 900 ° C.
·Pneumatic solenoid valve mainly controls whether the inlet valve is opened and closed.Click the red button of the valve body for manual switch control.
·Ignition nozzle fire hole: mainly to watch whether the ignition or extinguished.
·Ignition nozzle gas valve: the valve mainly controls the air intake to adjust the size of the flame.
 
5.Ignition control box

·Ignition indicator: When the ignition button is pressed, the indicator lights up, indicating that the ignition is in progress.
·Ignition button: Press the ignition button before starting the ignition gas valve and release the button after the flame burns (Note: If the ignition time exceeds 5 seconds, please repeat the ignition action).
·Foot switch: it has the same function as the lifting button of the furnace door, which is added for the convenience of operators.

6.Main burner gas stop valve

·Main burner gas valve:Gas stop valves are installed on both sides of A/B, which can control the flow to adjust the flame size.

7.Air inlet and outlet converter

·The air inlet/outlet cylinder controls the opening or closing of the cylinder over time during operation
·Smoke exhaust temperature sensor: This device collects the temperature on A/B smoke exhaust pipe and transmits it to the instrument in the control box.

8.Blower
The equipment should ensure that the air inlet of the blower is normally open, and the air outlet must not be obstructed.
(Note: the fan must work in a horizontal position and must not tilt to avoid shaking damage.Tighten the locking screw after the damper is fully opened.)

9.Main burner cooling valve

·When working, the main burner cooling valve must always be kept open for air inlet, and when working or stopping the furnace, it can be kept open (Note: there are four cooling valves on both sides of this valve A/B, failure to open will lead to high-temperature damage of nozzle mechanism and so on.

10.Regenerative bulb feeder

·When adding heat storage ball, first open the flange mounting screw, lift the flange and plug at the same time.
(Note: Do not remove the flange center screw to prevent the sealing plug from falling into the regenerator)

11.Hot bulb discharge and ash discharge

·After disassembling the flange blind plate screw during cleaning, the heat storage ball will be discharged. After removing all the inner balls, it can be installed on the sealing (Note: no air leakage should be ensured between the flange and the blind plate seal during installation).
·Every time the hot bulb is cleaned, the ash chamber must be opened for ash removal.
(Note: clean the ash storage room after cleaning and adding the hot bulb)

12.Transport package
Packed with steel structure and MDF to ensure the safety of equipment during transportation.

 

About us

 

Shandong Enon Company is a professional and reliable investment casting omni-directional solution supplier, providing precision parts and services for customers who need precision parts, especially in the fields of automobile parts, building hardware, bathroom hardware, medical accessories, food machinery, electric power accessories, etc., with nearly 10 years of experience.

Shandong Enon Company provides the following products and services: precision casting, CNC processing parts, wax loss casting materials, investment casting molds, investment casting related equipment.

Follow ISO9001: 2015 quality control system

Shandong Enon Company has established stable cooperative relations with customers in many countries and regions. Our partners are all over Australia, France, Germany, India, Indonesia, SRAEL, Japan, South Korea, Malaysia, Mexico, Pakistan, Russia, Saudi Arabia, Serbia, Singapore, Thailand, Türkiye, the United Arab Emirates, the United Kingdom, the United States, Vietnam

In terms of procurement, we provide excellent procurement system for products.
In terms of sales, we provide customers with timely delivery and industry technical support.
In terms of quality control and R&D, we strive to provide high-quality products and services that meet the ISO9001: 2015 standard.
In terms of service, we treat customers with honest, reliable and efficient services and develop a win-win relationship.

Our testing equipment includes: SPECTRGRAPHY, METALLOSCOPE, coordinates, mechanical properties, hardness machine, defect detection

FAQ:

Q1: How long can it be delivered after the order is placed?
Most of our machines are customize ordered, they can be delivered within 30-60 days after the order is placed;
Q2:How can I pay for the money for the machine.
We accept 30% as a deposit and the balance need to be paid by T/T before the machine shipping out.
Q3: What should I do if I find quality problems in the process of using my product?
In case of quality problems, if you need after-sales service, you can contact us through wechat / whatsapp: for communication and solution; our engineers provide 24-hour online guidance to solve the problems.
If you need to replace the parts, we will provide them to you in the first time through international express after paid.
Q4: Can I choose to buy equipment through Made-In-China company?
If you buy our products for the first time, we will fully cooperate with your choice, and you can buy them in any way.
Q5: Does the machine have an English manual and warranty card?
Each machine has a professional English operation manual. The warranty period of our machine is one year, except for human factors or wearing parts.
In addition, we can provide electronic version of the English manual.
Q6: The delivery time of products without stock is too long for 30-60 days.
First of all, we will speed production to meet your needs.
In addition, the long delivery time is because our technicians need to carefully check and debug the equipment to ensure the quality of the machine.
Q7: What if I choose the wrong machine?
We have pre-sales engineers with rich professional knowledge. According to your products, we provide the most suitable machines and solutions. Before placing an order, we make sure you don't choose the wrong machine. If it happen, we will solve the problem with you.
Q8: Who is responsible for the installation and debugging of the machine I purchased?
We the seller are fully responsible to send our engineers within two weeks from the date of the containers arrival to the buyers factory to commissioning the machine and training the staff of the buyer, the buyer should be responsible for a round trip economy ticket, a hotel and any other necessary accommodations for the seller's engineers.